A portable jeweler’s bench

by larryseiger on March 1, 2010

It seems just about every retail store I’ve worked for wanted me to pull a bench out onto the sales floor for a day of demon-strations.  I was happy to have the oppor-tunity to sit next to the large windows, rather than being stuck in the dungeon, but it was a hassle using the bench I was provided.   I usually had at my disposal a single jeweler’s work bench with steel legs stored somewhere for this occasion, but I couldn’t do any real work on that type of bench because they are top heavy and, since it’s only a temporary situation, can’t be secured to the floor.

Prodded by necessity, I bolted a sheet of plywood to the bottom of the bench.  Now when I sat at the bench, my body weight anchored it.  When I pushed against the bench, it didn’t tip away from me.  I always thought this was a pretty impressive solution to the problem, but filed it away as a one off concept that I wouldn’t use again.  That was about 18 years ago.

Then, last spring, I was touring my local community arts center and saw that the students were using plastic, collapsible dining tables as work benches.  How could someone work on such a surface?  It was wobbly at best.  I imagined myself sitting at that table and having my work disturbed because someone on the other end decided to forge or file.  Besides, the surface was way too low.  They didn’t see anything they could do about it.  The small metals studio at the art center shared the space with other art classes, so dedicated workbenches were not feasible. I offered to make some better, stowable and portable benches for them if they’d cover the cost of materials and find some volunteers to help construct them.

Ultimately, the art center didn’t need the benches.  They are renovating an old elementary school that will house a new performing and visual arts center.  It won’t be ready for a couple of years, but they’ve decided that they won’t need stowable benches once the dedicated metals studio is built.  Still, after working on the design and coming up with several things I could do with a portable bench, I decided to make one anyway.

Things were pretty slow in the shop with the early to mid 2009 economy in the tank and I didn’t have as many creative outlets as usual.   So, I temporarily traded in my gravers, pliers, rotary tools and precious metals for a few wood working tools and some wood.  I approached the design of the workbench the way I would a jewelry project, though there were some added elements to consider.

Original design from my 2009 sketchbook

I wanted the bench to be somewhat light weight and yet stiff enough to withstand the forces a goldsmith would apply; I wanted it to be easy enough to make that someone with few carpentry tools, and even fewer skills, could attempt it.  I also wanted to keep the cost down.  Having never really worked in wood, I had a feeling that I would probably have to design and make more than one to get it right.  In order to minimize potential design flaws and to have a better idea of what materials I’d need, I decided, after sketching out a rough draft, to design the prototype in CAD.  This is something that I normally do in my jewelry work with most designs that aren’t very simple fabrication.

The very first mental glimpse of the bench I would make was simply a central beam that the user would position between their legs.  Supported by a brace from behind, the beam would resist the force that the user would place on it from filing, tightening a saw frame or setting a stone.  Ultimately I gave up on that design because it didn’t allow for a catch drawer or a skin to catch filings, nor did it provide room to place tools or much in the way of work.

What I did design, once I put pencil to paper was a workbench with a more traditional top but still with the brace in the center.  It took a while for me to give up on the idea of a central brace.  Eventually, the brace came out and I made an exploded version of the bench to determine how much wood and hardware I’d need.  There were still details to suss out, but I decided to leave those until I had partially built the bench.

One aspect that I thought was important involved keeping the design simple enough that it could be made with very few tools.  I was able to achieve that.  The only electric tools I used was an electric drill (not even a cordless one), a jigsaw and a random orbit sander.  The bench hardware included screws, bolts and matching nuts, hinges, small “L” brackets, wing nuts, some washers and glue.  The catch drawer was purchased from a restaurant supply store and the bench pin was an extra that I had in the shop.

In it’s stored position, the bench is 9 1/4 inches (23.5 cm) deep front to back on top and 14 3/4 inches (37.5 cm) at the wheel supports.  It stands 38 1/4 inches (97 cm) tall and 37 1/4 inches (95cm) wide.  In the stored position it sits on it’s side.  The front and the back of the bench open up and swing around.  Once they are in their locked position, the unit is tipped over.

I’ve included some photos here to show how the front and back swing around and lock into place.  I hope it’s clear enough.  I’ve actually shown it to people here at the shop and until I opened it up and showed them how it worked, they didn’t quite understand the process.  I’ve been told it’s very “transformer-like.”  I think that’s a good thing.

I did end up keeping the idea of a brace to steady the working top when filing and pushing.  Instead of it being behind a central beam, I made two braces and put them on opposing sides of the bench in the rear.  Once they are screwed down with wing nuts, the bench is very steady.  The braces aren’t swung into place until the bench is tipped in it’s upright position.

At this point I finally had to consider what to do about the filings drawer.  I thought I’d be able to find what I needed at a restaurant supply store in Raleigh, which is open to the public.  Once I found the

part I wanted it was just a matter of fitting it in the space available.

Lastly, I wanted to increase the depth of the bench by adding a folding top.  The top is bolted to the body of the bench once it’s swung into place.

In total, I spent over $200 in materials and parts for the bench.  That said, the bench ended up having more options than I had originally intended.  It also exceeded the weight limit I wanted.  This is easily attributed to my lack of experience with wood.

I’ve already started on the plans for the next model.  It WILL be less hefty.  It WILL cost less to make than this one, if for no other reason than I won’t need as much material.  The new design won’t be as open on the sides, but it won’t need to be tipped over or stored on it’s side.  I’m also going to avail myself of my neighbors wood working machinery.  I learned to envy his chop saw and a table saw.

If you’re handy with tools, or know someone who is and would like to have the drawings for the new bench, let me know.  I’ll be happy to send them to you once I’ve finished them and made the new bench from them.  This type of bench would be perfect for the apartment dweller, or anyone who doesn’t have the room for a full blown bench, but doesn’t want to work on the dining room table or in the bathroom.  If there’s enough call for it, I’ll make a short video of how the bench works.

Contact me if you’re interested.  Subscribe to my blog or friend me on Facebook.  You can also become a fan of my studio, http://www.facebook.com/masterjeweler.

larryseiger

larryseiger

larryseiger

Latest posts by larryseiger (see all)

{ 28 comments… read them below or add one }

Stella April 13, 2011 at 3:00 pm

Awesome idea! I was thinking of buying one but this looks simple to make and probably cost efficient. I wonder if you could email and share the plan please. Thanks!

Mark Snyder February 20, 2011 at 2:09 am

Great idea. Please send me a copy of the plans when they are available

Mark

dominique February 15, 2011 at 3:34 am

I would love to get the plans for this bench.. I am start an apprenticeship with a jeweler. It will be so much easier to have this bench since I will be working with him and at home..

Davida January 12, 2011 at 9:30 am

Hi, I am a jewelry designer that has taken a class about creating silver links and want to solder. I live in an apartment and have been trying to figure out how to make a workbench space. Your idea sounds perfect! It would be great if you would send me the plan for the bench design. Thanks for your help!

Conny Karman December 30, 2010 at 3:47 pm

Awesome idea. I was thinking to buy one now I’m thinking may be I could try making one too…
I wonder if you could share the plan please. Thanks.

JIM BAIRD June 18, 2010 at 8:32 am

Hi Larry –
Wondering if you have taken this to a point of being able to supply a set of plans – even if not entirely “polished”? Thanks.

Rosie May 20, 2010 at 11:10 am

Good idea above – would like to read more!

Rosie May 20, 2010 at 11:09 am

Good idea above, would like to read more!

metalheart April 9, 2010 at 9:23 pm

What an innovative, wonderful idea! I wish I would have found this a few weeks ago as I’m in the midst of building–er, helping my dad to build–a more standard jewelry bench. It’ll be interesting to see how I get it into my apartment….

Silver March 30, 2010 at 5:57 pm

Love it! A version of this would be perfect for my occasional-crafter boyfriend and for taking on the road. Hammering wire flat on hotel tables can be uncomfortable in a non-physical way. 😉

Kaelin Cordis March 26, 2010 at 10:10 pm

What a wonderful idea! I’ve been dividing up my time between my dining room table, and my gardening/soldering bench. Something like this would be so helpful. When you are ready to share your plans, if you would include me on your list, I would love a copy. I look forward to your posts!

Brian March 7, 2010 at 3:07 am

Excellent Design! The “transformability” of it is rather ingenious! I would love a set of plans when you have a chance, and am very interested in version 2.0, as well. Thanks!

Robyn March 4, 2010 at 4:07 pm

Excellent…and simple enough to do myself!!! thanks so much for sharing.

JIM BAIRD March 4, 2010 at 7:31 am

My wife and I are planning to “go on the road” in an RV (bus) and I have been struggling with the idea of how to take my tools and hobby with me. Your bench design would be a great way to accomplish this. I would love set of plans when it suits you. Happy to reimburse you. Thanks so much!

Karen Sutton March 4, 2010 at 4:26 am

This is a great idea, I haven’t got a propper studio this is a great alternative to the kitchen table. I’d love a copy of the revised plans. Well done.

pat March 4, 2010 at 1:32 am

I would like a copy of the plans when available too. I’ve moved from a house to sharing a house with someone else so don’t have a studio anymore and I don’t want to use the dining room table either. Looks great.

Jan March 3, 2010 at 10:09 pm

Wonderful bench, great job for a first wood project. I would like plans. thanks for sharing

Cathy March 3, 2010 at 4:45 pm

I would love a copy of your plans GREAT job

Lissa Queeney March 3, 2010 at 9:36 am

Very interesting…really enjoyed your thought process. Please keep us posted on the new prototypes.

Estelle Vernon March 3, 2010 at 8:47 am

What a great portable bench. I can see many uses for it. I would also love a set of plans when you finish them. Congrats on your design.

Collette Batho March 3, 2010 at 5:38 am

This is a great idea. I too have been asked if I’d be prepared to sit in a gallery and demonstrate. Declined as I thought it not practical but this would be ideal. It would also be good for the hobbyists who haven’t got a workshop but could set up occasionally in a home space.
I think you should market your design. I’m sure it would take off.

Britt Anderson March 2, 2010 at 11:36 pm

Larry, you never cease to amaze! Really ingenious.

jessica March 2, 2010 at 10:52 pm

looks really cool! i’d love to see the new one when you have pics. looks like something i might be able to fit into my studio. i’m currently using a combination of a folding card table for light work, & a sears craftsman table that i can’t really sit at. thanks for posting pics & info!

Yvonne Eiseman March 2, 2010 at 10:49 pm

Love the post! What a great idea! Would like to have the plans as well, once you finished them. 🙂

Sharon Smith March 2, 2010 at 10:04 pm

This is seriously cool! I’ve been wondering about a portable setup because I seem to do be doing a lot of demos in public places & the plastic table just wiggles way too much– and I can’t clamp my vice to it, either. Something like this would be perfect! I can’t wait to see version 2.0. 🙂

Tabby Coomer March 2, 2010 at 9:55 pm

I would love to get a copy of the plans to build this. I do demo’s (on occasion) and this would be perfect. I also plan to purchase a stationary bench, but this may work just as well (and I already have most of the wood).

hanuman March 2, 2010 at 8:55 pm

Great post! I am glad you managed to figure out the picture upload issue!

Tom Maxwell March 2, 2010 at 7:20 am

Great idea and execution! I would like to have the plans/material list if available.

Thanks,

Tom Maxwell

Previous post:

Next post:

WordPress Admin